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Key Features
- Feature mesh venting for enhanced air flow and moisture resistance
- Hook-and-loop closures for a superior fit
- Blue baseball stitching adds style to the extra-reinforced seams
- Fits Broil King gas grill models: Smoke Pellet XL Pro Series
Legal disclaimers and warnings
Product packaging, owners’ manuals, installation instructions, and/or operating instructions may include more information than what is shown on our website. The content on our site is intended to be used for reference purposes only. Please fully read all included manuals and documentation before installing or using this product. WARNING for California residents: this product may contain chemical(s) known to the state of California to cause birth defects, cancer, or other reproductive harm.
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Customer Reviews
150 reviews
I bought this grill after being told it is made in Canada and made FOR Canadian weather. I now know that it is made in china and assembled in Canada. Also, it's not designed to last. The computer stopped working after one year. Now a little over 2 years after buying this paper weight, the auger motor is kaput. Broil king doesn't even have replacement parts in stock. I can't even fix it for 3 months!!! Buyer beware! Broil king is the AMC gremlin of grills. I'll never buy one again. An expensive lesson learned for me.
Nov 23, 2025
Thanks for your review. We're sorry to hear of your experience with your Broil King Regal Pellet 400 Smoker and Grill. Someone from our Customer Support Team has reached out to you and we look forward to resolving this for you as soon as possible. Thanks again for reaching out.
I've had this product for 2 years and it never seems to amaze the quality of food it produces and the accurate temp it maintains
We have had this BK500 for two years now. We use it all year through the winter here and run 15-20 50 pound bags of pellets through it a year. We have a covered porch that we shovel the snow off to get to the BK500 and use it all year. We also added a griddle to use up any left overs we have from big smokes.

Have had this unit for 2 years now. Never lets me down, even heat across grills and its a nice piece of kit when I have to sing for my meal.
VERY NICE PELLET GRILL. REALY ENJOY. THE SERVICE DERPARTMENT NEEDS A LOT OF HELP. HAVE ONE TEMPERATURE PROB THAT DOES NOT WORK AND CAN`T GET REPLACED.
The smoker was easy to assemble, very well built. My only issue was installing the wheels, the threads were painted over making it difficult to tighten the nuts, one of the studs actually broke off but I was able to fix it. Operation wise it has been good, the temperature probes are garbage, both read very different temps so I rely on my own manual probe. The app works but I don't rely on it 100% because it tends to glitch out half the time. The auger definitely doesn't like larger pellets so get the smallest ones available. Other than those few small things it's been very reliable.
Nov 23, 2025
Thanks for your review and feedback. We hope you enjoy your new Broil King Accessories and look forward to your feedback on them as well. Happy Grilling!
Android App used to fairly well, then it was updated and now has not worked for months - Very disappointing... Grill temperature reads 50°c hotter than actual temp grill temp.
Purchased this in August of 2021 ... Chicken, Pork Ribs, and Brisket have been the primary foods prepared ... just acquired a Broil King Griddle for the preparation of Burgers this weekend ... so far really pleased with this smoker ...
I bought it because I believed royal king was made in North America. Wrong made in China very disappointing
Nov 23, 2025
Thanks for your review. We're sorry to hear about the confusion. Our gas grills are all manufactured in North America.
Why buy a smoker and BBQ when this will do both no matter what I've made turned out fantastic didn't matter if it was -10 outside it still came up to temperature and maintained it great all around BBQ
Nov 23, 2025
Thanks for your review. We're thrilled to hear that you're making the most of your Broil King Regal Pellet 400. Happy Grilling!
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Compare Similar Items
Current Item | ||||
Cover Type | Grill Cover | Grill Cover | Grill Cover | Grill Cover |
|---|---|---|---|---|
Grill Configuration | Freestanding | Built-In | Built-In | Built-In |
Cover Width | 61" | 41" | 35" | 35" |
Cover Height | 45" | 22" | 26" | 25" |
Cover Depth | 24" | 27" | 29" | 30" |
Material | PVC Polyester | Vinyl | Polyester | Vinyl |
Primary Color | Black | Black | Black | Black |
Grill Model | XL | Premium LTE 40 Inch | Series 32 | Professional LUX 34 Inch |
Collection | Smoke | Blaze LTE / LTE+ | 500 / 700 Series | Blaze LUX |
Grill Type | Pellet Grills & Smokers | Gas Grills & Smokers | -- | Gas Grills & Smokers |
Accessory Type | Cleaning & Maintenance | Cleaning & Maintenance | Cleaning & Maintenance | Cleaning & Maintenance |
Grill Brand | Broil King | Blaze | Napoleon | Blaze |
Shape | Rectangular | Rectangular | Rectangular | Rectangular |
Width | 9.6" | 40.5" | 35" | 35" |
Height | 12.2" | 22.25" | 26" | 25.25" |
Depth | 5.8" | 26.75" | 29" | 29.5" |
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When will my item arrive?
Once shipped, items usually arrive within 3-5 business days. While UPS and FedEx are our carriers for smaller items, be aware that larger items and orders are shipped via freight. The freight process is a bit more complicated than what we've all come to expect for small parcels, so it's important that you're prepared and understand what's required of you well before delivery day.
- Most freight products ship on a pallet
- Some carriers will call to schedule a delivery window, while others will deliver the shipment to a reasonably accessible location closest to your residence (their goal is to deliver as near a garage door as they can).
- We'll specify which process you can expect in your shipping confirmation email.
For carriers that schedule delivery appointments:
Carriers that schedule delivery appointments require you to be home for delivery and provide your signature. The delivery is made with a semi-truck with lift gate services, and the shipment is dropped off at the curb. If you authorize the shipping company to leave the delivery without a signature, BBQGuys can't be held responsible for damages that occur during delivery. As complicated as this process may seem, we've only scratched the surface here — please review our detailed guide to freight delivery so there are no surprises when a freight shipment heads your way.
For carriers that deliver without an appointment:
Carriers that deliver without an appointment don't require you to be home or set up a delivery window, and you aren't required to sign for the pallet(s). Instead of scheduling an appointment, arranging your schedule to be home for the delivery, and signing to confirm receipt, you can sit back and let your items come to you. If you're home at the time of the drop-off, you can request the driver place your delivery in the garage; if you're out of the house, the driver will leave it near the garage or doorstep.
This item leaves our warehouse within 1-3 Business Days
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Anything under $49 ships at one low price. If your order increases, your shipping stays the same!
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Return all new, unused, and unassembled items in their original packaging, and we'll give you a full refund minus the cost of the original AND return shipping.
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